rhapso-d series technical characteristics materials and finishes: insulator: glass filled dap per astm-d-5948, sdg-f, ul 94v-0, green color. contacts: signal: male contacts ?precision machined brass. female contacts ?precision machined high tensile copper alloy with stainless steel shroud or open entry robi-d design. contact plating: military performance ?0.000050 inch [1.27 microns] gold over copper plate. industrial performance ? gold flash over nickel plate. other finishes available upon request. shells: steel with tin plate; zinc and cadmium plate with dichromate seal, stainless steel, passivated. other materials and finishes available upon request. mounting spacers: brass, zinc plate with dichromate seal. jackscrew systems: steel with zinc plate and dichromate seal, or clear zinc plate. vibration lock systems: slide lock and lock tabs, steel with nick- el plate. hoods: thermoplastic ul 94v-0. composite, brass or steel with zinc plate and dichro- mate seal. electrical characteristics: contact current rating: 7.5 amperes nominal. initial contact resistance: 0.005 ohms maximum. proof voltage: 1000 v r.m.s. insulator resistance: 5 g ohms. clearance and creepage distance [minimum]: 0.039 inch [1.0mm]. working voltage: 300 v r.m.s. climatic characteristics: temperature range: -55? to +125?. damp heat, steady state: 21 days. mechanical characteristics: removable contacts: insert contact to rear face of insulator and release from rear face of insulator. size 20 contact, male ?0.040 inch [1.02mm] diameter; female ?closed entry design with stainless steel shroud or open entry robi-d design. contact retention in insulator: 9 lbs. [40 n]. contact terminations: closed barrel crimp, wire sizes 18 awg [1.0mm 2 ] through 30 awg [0.05mm 2 ]. shells: male shells may be dimpled for emi/esd ground paths. polarization: trapezoidally shaped shells and polar- ized jackscrews. locking systems: jackscrews and vibration locking sys- tems. mechanical operations: 1000 operations minimum per iec 512-5 for closed entry female contact. 500 operations per iec 512-5 for ?obi-d open entry design female contact. thermocouple contacts: size 20 crimp contacts are available, see page 29 for details. pcb mount contacts are available in hdc series, see page 20 for details. 26 dimensions are in inches [millimeters]. all dimensions are subject to change. d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com size 20 signal and thermocouple contacts, crimp removable military/industrial quality connectors iec publication 807-3 performance level one mil-dtl-24308 and mil-c-39029 u.l. recognized csa recognized file #e49351 file #lr54219 telecommunication u.l. file #14098 rhapso-d series connectors are military/industrial quality rectangu- lar connectors designed for use in sheltered, mildly corrosive environ- ments having a wide range of temperature, pressure and humidity changes. these crimp removable contact connectors are qualified to mil-dtl-24308 and mil-c-39029, and will meet the performance requirements of iec 807-3, performance level one. rhapso-d series connectors utilize precision machined contacts with closed barrel, crimp terminations. the female contact features a rugged closed entry design contact with stainless steel shroud. a ?obi-d open entry female contact is also available. six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. rhapso-d series connectors are mate- able and compatible with all d-subminiature connectors conforming to mil-dtl-24308, iec 807-2 and iec 807-3. a wide assortment of cable support hoods and locking systems is available from stock. rhapso-d series connectors conform to eia rs 232 and rs 449, and ccitt x.24 interface connection requirements. p o s i t r o n i c i n d u s t r i e s a s k f o r d e t a i l s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant contact technical sales for details. rd series
22 21 20 3 12 24 23 26 27 25 30 28 29 32 33 31 6 5 4 8 7 12 11 10 9 14 13 36 34 35 37 17 16 15 19 18 38 35 34 37 36 39 40 43 41 42 5 18 20 21 19 2 1 4 3 24 23 22 27 26 25 7 610 9 8 45 46 44 49 47 48 50 33 30 28 29 32 31 13 12 11 16 15 14 17 9 8 7 6 1 5 4 23 15 14 12 11 10 9 13 3 2 1 8 7 6 5 4 14 1 2 25 24 23 22 21 20 18 17 19 16 15 8 7 6 5 4 3 13 12 10 9 11 21 11 12 20 2 1 26 17 16 24 23 22 13 14 15 25 29 27 28 19 18 7 6 5 4 3 10 9 8 d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com 27 dimensions are in inches [millimeters]. all dimensions are subject to change. rd series contact variants face view of male or rear view of female rd 9 rd 15 rd 25 rd 50 rd 37 rd 29 connector variant sizes a 0.015 [0.38] b 0.005 [0.13] b1 0.005 [0.13] c 0.005 [0.13] d 0.005 [0.13] d1 0.005 [0.13] e 0.015 [0.38] g 0.010 [0.25] h 0.010 [0.25] k 0.005 [0.13] m 0.010 [0.25] rd 9 m 1.213 [30.81] 0.666 [16.92] 0.984 [24.99] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] rd 9 f 1.213 [30.81] 0.643 [16.33] 0.984 [24.99] 0.311 [7.90] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] rd 15 m 1.541 [39.14] 0.994 [25.25] 1.312 [33.32] 0.329 [8.36] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] rd 15 f 1.541 [39.14] 0.971 [24.66] 1.312 [33.32] 0.311 [7.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] rd 25 m 2.088 [53.04] 1.534 [38.96] 1.852 [47.04] 0.329 [8.36] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] rd 25 f 2.088 [53.04] 1.511 [38.38] 1.852 [47.04] 0.311 [7.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] rd 29 m 1.770 [44.96] 1.274 [32.36] 1.534 [38.96] 0.450 [11.43] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.217 [5.51] 0.426 [10.82] rd 29 f 1.770 [44.96] 1.251 [31.78] 1.534 [38.96] 0.431 [10.95] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.237 [6.02] 0.429 [10.90] rd 37 m 2.729 [69.32] 2.182 [55.42] 2.500 [63.50] 0.329 [8.36] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] rd 37 f 2.729 [69.32] 2.159 [54.84] 2.500 [63.50] 0.311 [7.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] rd 50 m 2.635 [66.93] 2.079 [52.81] 2.406 [61.11] 0.441 [11.20] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] rd 50 f 2.635 [66.93] 2.064 [52.43] 2.406 [61.11] 0.423 [10.74] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] k m g h 0.375 [9.53] max. 10 typ. ?0.1200.005 [?3.050.13] mounting hole, two places 0.0360.008 [0.910.20] 0.0500.010 [1.270.25] e b1 b a c d1 d two places (02 option) ?0.154 [3.91] mounting hole, ?0.1200.005 [?3.050.13] mounting hole, two places for stainless steel shell (0 option) [ mounting hole, two places total diametral float 0.032 [0.81] ?0.086 +0.005 -0.000 0.1200.010 [3.080.25] +0.13 -0.00 ?2.18 ] standard shell assembly optional shell assembly with universal float mounts [f] optional shell assembly [0, 02]
?b a 0.170 [4.32] ?c a ?c ?b 0.170 [4.32] ?0.040 [1.02] *color code *color code stainless steel shroud ?b ?c a 0.170 [4.32] 28 dimensions are in inches [millimeters]. all dimensions are subject to change. d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com material - phosphor bronze. plating - gold flash over nickel. crimp contacts closed crimp barrel male contact female contact ?obi-d open entry design 20/22/24 awg [0.5/0.3/0.25 mm 2 ] female contact ?losed entry design material - leaded nickel copper. plating - gold flash over nickel or 0.000050 inch [1.27? gold over copper for military specification contacts. *color code - orange/blue/gray for military specification contacts. material - brass. plating - gold flash over nickel or 0.000050 inch [1.27? gold over copper for military specification contacts. *color code - orange/blue/white for military specification contacts. part number wire size awg/[mm 2 ] a b c fc6020d 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] fc6026d 26 / 28 / 30 [0.12/0.08/0.05] 0.538 [13.67] 0.027 [0.69] 0.066 [1.68] part number wire size awg/[mm 2 ] a b c mc6020d 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] mc6026d 26 / 28 / 30 [0.12/0.08/0.05] 0.550 [13.97] 0.027 [0.69] 0.066 [1.68] *m39029/63-368 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] *m39029/64-369 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] note: *c60**d contacts can be used in the sd series. crimp contacts may be supplied kitted with connector or ordered separately. see page 30 for crimp tool information. reels for automatic pneumatic crimp tools contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-1. the same type carrier is used for both male and female contacts. all male and female crimp contacts can be ordered in reels by adding letter ? after the contact part number, such as mc6020dr for a male contact and fc6026dr for a female contact. enlarged section of plastic contact carriers for rd crimping information, see sd series, page 16 and 17. part number wire size awg/[mm 2 ] a b c fc6120d 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] rd series
d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com 29 dimensions are in inches [millimeters]. all dimensions are subject to change. rd series chromel and alumel are registered trademarks of hoskins manufacturing company. for more information on the availability of type j thermocouple contacts, and information about thermocouple contacts with pcb solder termination, please contact technical sales. material - phosphor bronze. plating - gold flash over nickel. part number: fc6018d for rd crimping information, see sd series, page 16 and 17. additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel add -50 for 0.000050 [1.27 microns] gold over copper example: fc6018d-14 example: mc6018d-50 part number: mc6018d material - brass. plating - gold flash over nickel. crimp contacts 18 awg [1.0mm 2 ] max. thermocouple contacts female contact ?losed entry design male contact 0.550 [13.97] 0.170 [4.32] ?b ?0.066 [1.68] ?b ?0.066 [1.68] 0.170 [4.32] 0.538 [13.67] ?0.040 [1.02] *color code *color code male contact female contact ? dimensionally equivalent to m39029/64-369 ?? dimensionally equivalent to m39029/63-368 for rd crimping information, see sd series, page 16 and 17. type material male part number female part number color code wire size awg [mm 2 ] b k chromel (+) mc6020dch ? fc6020dch ?? white 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dch fc6026dch 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69] alumel (-) mc6020dal ? fc6020dal ?? green 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dal fc6026dal 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69] t copper (+) mc6020dcu ? fc6020dcu ?? red 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dcu fc6026dcu 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69] constantan (-) mc6020dco ? fc6020dco ?? yellow 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dco fc6026dco 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69] e chromel (+) mc6020dch ? fc6020dch ?? white 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dch fc6026dch 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69] constantan (-) mc6020dco ? fc6020dco ?? yellow 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] mc6026dco fc6026dco 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.027 [0.69]
30 dimensions are in inches [millimeters]. all dimensions are subject to change. d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com automatic crimp tool, pneumatically actuated part no. 9550-1 miniature step adjustable tool (m22520/2-01) part no. 9507 insertion/removal tool (m81969/1-02) part no. 4711-2 this fast cycling automatic crimp tool produces an 8 indent crimp on wire sizes 20 awg [0.5mm 2 ] through 32 awg [0.03mm 2 ]. rhapso-d series contacts must be ordered on reels. to order, specify part number 9550-1. foot control valve is supplied as a standard accessory. this miniature 8 step adjustable hand crimping tool produces an 8 indent crimp configuration and will crimp wire sizes 18 awg [1.0mm 2 ] through 32 awg [0.03mm 2 ]. to crimp wire size 18 awg [1.0mm 2 ], order contact position- er 9502-11. to crimp wire size 20 awg [0.5mm 2 ] through 30 awg [0.05mm 2 ], order contact positioner 9502-5. each posi- tioner is equipped with a data plate which gives the correct crimp-depth setting for each wire size, and must be used with 9507 tool frame for best results when crimping rhapso-d series contacts. one end of this tool is used to insert contacts into rhapso-d series connectors. the other end is used to extract contacts. this is accomplished by sliding the extraction tip down the wire into the connector until it bottoms against the contact. a slight rotation while pushing will release the contacts, which are then extracted by simultaneously pulling on the wire. rd series conductor tensile strength values are derived using silver-tin plated copper wires. values may change depending upon what type of wire is used. positronic recommended conductor tensile strength wire size awg/[mm 2 ] 18 [1.0] 20 [0.5] 22 [0.3] 24 [0.25] 26 [0.12] 28 [0.08] 30 [0.05] axial load pounds/[n] 28 [125] 20 [89] 12 [53] 8 [36] 5 [22] 3 [13] 1.5 [6.7] positronic recommended tools for rdseries contacts. for more information see contact crimp tools and accessories page. crimp tools positioners for fc6020d, mc6020d, fc6026d, mc6026d, fc6120d m39029/63-368 m39029/64-369 positioners for fc6018d, mc6018d, fc6118d 9507 hand crimp tool 9502-5 9502-11 9550-1 automatic pneumatic crimp tool supplied in reels not available
d-sub military quality, crimp removable contact subminiature-d connectors for military and severe industrial environmental applications positronic industries connectpositronic.com 31 dimensions are in inches [millimeters]. all dimensions are subject to change. rd series *for additional information on accessories listed in steps 5, 6 and 7, see accessory catalog. for rd crimping information, see sd series, page 16 and 17. step 3 - connector gender m - male f - female step 4 - contact termination type 0 - ordered without contacts. 1 - crimp, 20 awg?4 awg [0.5mm 2 ?.25mm 2 ]. 12 - crimp, 26 awg?0 awg [0.12mm 2 ?.08mm 2 ]. 14 - crimp, 20 awg?4 awg [0.5mm 2 ?.25mm 2 ] ?obi-d open entry female contact. 1 2 3 4 5 6 7 8 rd 15 m 12 0 h 0 0 9 ordering information - code numbering system specify complete connector by selecting an option from step 1 through 8 step 1 - basic series rd series *step 6 - hoods 0 - none. j - hood, top opening, plastic. l - hood, side opening, plastic. y - hood, top opening, plastic with rotating male jackscrews. available in size 50 only. y6 - hood, top opening, plastic with rotating male and female polarized jackscrews. available in size 50 only. z - hood, top or side opening, robust extended height, composite and plastic with rotating male jackscrews. available in size 9, 15, 25, 37, and 50 only. h - hood, top opening, metal. available in size 15, 25, 37, and 50 only. g - hood, emi/rfi, metal. available in size 9, 15, 25, 37, and size 50 only. w - hood, top or side opening, plastic. available in size 9, 15, and 25 only. *step 5 - mounting style 0 - mounting hole, 0.120 [3.05] . 02 - mounting hole, 0.154 [3.91] . f - float mounts, universal. s2 - swaged spacer, 4-40 threads, 0.125 [3.18] length. s5 - swaged locknut, 4-40 threads. step 2 - connector variants 9, 15, 25, 29, 37, 50 step example step 8 -shell options 0 - zinc plated with dichromate seal. s - stainless steel. x - tin plated. z - tin plated and dimpled (male connectors only). c - cadmium plated with dichromate seal. *step 7 -locking and polarizing systems 0 - none. v3 - lock tab, connector front panel mounted. v5 - lock tab, connector rear panel mounted. vl - lock lever, used with hoods only. t - fixed female jackscrews. t2 - fixed female jackscrews. t6 - fixed male and female polarized jackscrews. e - rotating male jackscrews. e2 - rotating male screw locks. e3 - rotating male wtih internal hex for 3/32 hex drives e6 - rotating male and female polarized jackscrews. p o s i t r o n i c i n d u s t r i e s a s k f o r d e t a i l s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant contact technical sales for details. step 9 - special options contact technical sales for special options
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